Hardware & Software Showcase
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Don't replace your reliable legacy machinery. ShopVigil™ retrofits older presses and CNC assets with rapid 24V optocoupler hardware, bringing full Industry 4.0 telemetry, real-time OEE, local AI, and paperless quality controls to your existing shopfloor without expensive PLC upgrades or lengthy downtime.
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Engineered specifically for Plant Operations Directors, Production Planners, Tooling Engineers, and Quality Managers in UK plastics and precision manufacturing.
Brings older, legacy machinery up-to-date with full MES functionality. Optocoupler 24V PLC interfaces capture cycle times, shot counts, and micro-stoppages with zero manual entry.
Transform machine signals into high-value shopfloor automation. Configurable millisecond relay pulse modes for advanced equipment interlocks.
Generates A4 container pallet labels with unique QR codes. Scan items in and out of stock instantly using ShopVigil on ANY mobile phone or tablet.
RS485 Modbus power meters calculate exact kW draw, electricity cost per part, and carbon footprint while saving a permanent Energy Profile for every job.
Delivers complete digital job packs and high-res CAD drawings to touchscreens, with mandatory safety checklists before starting production.
Paperless quality audit trail for tote box and product checks, including formal Technician First-Off Approval logging to prevent bad runs.
Auto-deducts raw polymer and masterbatch weight on every cycle. Continuously scans planned schedule queues and alerts when materials run low.
Full setup controls for Toolchanges, Colour Changes, and Maintenance tasks with live setup downtime tracking and technician sign-offs.
Real-time cycle time differential tracking against costed targets, defect scrap logging, and downtime incident analytics with Pareto root-cause reports.
Kanban-style sales pipeline workflow including an interactive manufacturing cost estimator, quote builder, and one-click order-to-production conversion.
Drag-and-drop logistics pipeline tracking running jobs, ready-to-ship orders, freight carrier bookings, and proof of delivery (POD).
On-premise AI copilot troubleshoots molding defects (short shots, flash, warping) and generates executive performance reports in under 5 seconds.
ShopVigil's 16-channel relay matrix converts machine events into instant physical actions on your shopfloor.
Pulses conveyor belts to advance to the next box position as soon as target box quantity is reached.
Holds green lights during active runs and instantly switches to red siren warning lights on unrecorded machine stops.
Communicates part rejection drop signals directly to robot grippers and automated staging gates.
Triggers industrial thermal label printers on good cycle completion for instant box labeling.
Simple, transparent one-off investment tailored to your specific machine count, hardware scope, and shopfloor automation requirements—with no recurring software subscriptions.
See how much money unrecorded downtime and electricity drift are costing your shopfloor every year:
Compare ShopVigil against legacy paper clipboards and overpriced enterprise MES systems.
| FEATURE / CAPABILITY | PAPER CLIPBOARDS | LEGACY £50K MES | SHOPVIGIL™ MES |
|---|---|---|---|
| Legacy Machine Retrofit Time | Manual | 6 to 12 Months | Rapid Plug & Play |
| Mobile QR Code Stock Scanning | None | Proprietary Handhelds | Any Mobile Phone / Tablet |
| Programmable Relay Channels | None | Expensive Add-Ons | Configurable Relay Matrix |
| Electricity Cost / Part & Machine Health | None | Rarely Available | RS485 Energy Analytics |
| Local AI Technical Copilot | None | None | Built-In Local AI |