SHOPVIGIL MES - MASTER PLANT CONTROL

🚨 REPORTED QUALITY & PROCESS ALERTS REGISTER

SEARCH ALERTS (USER / MACHINE / PO / MOULD / PART / ISSUE):

STATUS FILTER:

QUALITY ALERT METRICS & STATUS GAUGES

0

OPEN UNRESOLVED ALERTS

0

RESOLVED ALERTS

0

TOTAL LOGGED ALERTS

LIVE REPORTED ISSUES REGISTER

DATE & TIME	REPORTED BY	MACHINE	PO NUMBER	MOULD ID	PART NUMBER	CATEGORY	ISSUE DETAILS / DESCRIPTION	STATUS	ACTIONS

📢 TRANSMIT TELEGRAM ANNOUNCEMENT / WORK INSTRUCTION

RECIPIENT AUDIENCE:

SELECT SPECIFIC USER:

MESSAGE CATEGORY / TAG:

MESSAGE CONTENT / DETAILS:

SCHEDULER JOB DISPATCH GATEWAY

📦 LOAD SAVED PART MASTER:

📥 BULK EXCEL (.CSV) CATALOG IMPORTER: Upload a CSV file containing your part library catalog.

PO NUMBER:

🔗 LINKED PARENT PO (OPTIONAL):

MOULD ID:

PART NUMBER / NAME:

TARGET QTY:

CYCLE TIME (S):

PART WEIGHT (GRAMS):

👷 OPERATORS REQUIRED:

🧪 BASE MATERIAL GRADE:

🎨 MASTERBATCH COLOUR:

🧪 MASTERBATCH DOSING %:

📦 PARTS PER PALLET (QTY):

📅 TARGET MANUFACTURE DATE:

TARGET MACHINE:

WORK SPECS / SPECIAL INSTRUCTIONS:

MASTER MANUFACTURING RUN MATRIX

SEQ	PRODUCTION ORDER (PO)	MACHINE	MOULD ID	PART NUM	MATERIAL	TARGET	MADE	STATUS	ACTIONS

PLANT CAPACITY GANTT SCHEDULER

UNSCHEDULED:

S380:

R600:

R450:

S820:

S400:

N1000:

R600L:

AUX8:

秤 PLANT & MACHINE FINITE CAPACITY CALCULATOR

📅 FROM DATE:

📅 TO DATE:

TARGET MACHINE PATHWAY:

CAPACITY GAUGES & WORKLOAD RECAP

0.0h

TOTAL AVAILABILITY

0.0h

PLANNED WORKLOAD

0.0h

REMAINING FREE CAPACITY

0.0%

CAPACITY UTILIZATION

CONTRIBUTING PLANNED JOB LOAD TABLE

SEQ	PO NUMBER	MACHINE	MOULD ID	PART NUM	REMAINING QTY	COSTED CYCLE	WORKLOAD (HOURS)

秤 MATERIAL REQUIREMENTS & HISTORICAL CONSUMPTION CALCULATOR

📅 FROM DATE:

📅 TO DATE:

TARGET MACHINE PATHWAY:

SEARCH MATERIAL GRADE:

PLANT RESIN WEIGHT GAUGES

0.0 KG

PLANNED RESIN NEEDED (KG)

0.0 KG

HISTORICAL RESIN CONSUMED (KG)

0

ACTIVE MATERIAL GRADES

MATERIAL SUMMARY TABLE (CLICK ROW TO DRILL DOWN)

MATERIAL GRADE	PLANNED JOBS	TARGET ORDER (PCS)	RESIN NEEDED (KG)	RESIN CONSUMED (KG)	ACTION DRILL-DOWN

🛠️ TOOLCHANGE TECHNICIAN WORKLIST & EXCEL EXPORTER

SEARCH TOOLCHANGES (PO / MOULD / PART / SETUP SPECS):

📅 FROM DATE:

📅 TO DATE:

TARGET MACHINE PATHWAY:

QUEUE STATUS:

TOOLCHANGE WORKLOAD SUMMARY GAUGES

0

TOTAL SETUPS SCHEDULED

0

UPCOMING PENDING SETUPS

0

ACTIVE SETUPS RUNNING

0

COMPLETED SETUPS

CHRONOLOGICAL TOOLCHANGE TECHNICIAN WORKLIST

SEQ	TARGET DATE	MACHINE	PO NUMBER	TARGET MOULD (TOOL ID)	PART NUMBER	MATERIAL GRADE	TARGET QTY	CYCLE (S)	WEIGHT (G)	SETUP SPECS / WORK NOTES	STATUS

📋 PERMANENT JOB HISTORY REGISTER

SEARCH HISTORY (PO / MACHINE / MOULD / PART NUMBER):

📅 FROM DATE:

📅 TO DATE:

FILTER STATUS:

HISTORICAL PRODUCTION REGISTER DISPLAY

SEQ	PRODUCTION ORDER (PO)	MACHINE	MOULD ID	PART NUM	TARGET QTY	GOOD MADE	STATUS

⚠️ MACHINE DOWNTIME INCIDENT REPORTS

SEARCH DOWNTIME (PO / MACHINE / TOOL / REASON):

📅 FROM DATE:

📅 TO DATE:

MACHINE STOP INCIDENT LOGS

📊 VISUAL DOWNTIME VS UPTIME GRAPHICAL ANALYTICS

GROUP GRAPHICS BY: 🏗️ MACHINE 🛠️ TOOL 📦 PART NUM 📋 PO NUM 📅 DAY ⏱️ SHIFT

PO NUMBER	MACHINE	TOOL ID	PART NUM	STOP REASON	DURATION

🛠️ SECONDARY OPERATIONS REGISTER (PRINTING, TRIMMING, ASSEMBLY, QC)

PO NUMBER	PART / MOULD	QTY IN 2ND OPS	CUSTOMER	WORK NOTES / SPECS	ACTIONS

👥 SHOPFLOOR LABOUR FORECAST & COSTING ANALYTICS

📅 FROM DATE:

📅 TO DATE:

TARGET MACHINE PATHWAY:

💷 HOURLY LABOUR RATE (£ / HR):

LABOUR METRICS & WORKLOAD COST GAUGES

0.0 hrs

TOTAL MAN-HOURS NEEDED

£0.00

ESTIMATED LABOUR COST

0 Ops

PEAK CONCURRENT OPERATORS

0 Jobs

SCHEDULED PLANNED RUNS

CHRONOLOGICAL LABOUR REQUIREMENTS TABLE

SEQ	TARGET DATE	MACHINE	PO NUMBER	MOULD ID	PART NUMBER	REMAINING QTY	RUN HOURS	OPS / MACHINE	TOTAL MAN-HOURS	LABOUR COST (£)	STATUS

📁 DRAWING & PRINT FILE VAULT (CUSTOMER POS & SPECS)

PO NUMBER	PART NUM / MOULD	ATTACHED FILE NAME	FILE TYPE	DATE ADDED	ACTIONS

❌ REJECT SCRAP & DEFECT ANALYTICS REGISTER

SEARCH SCRAP REGISTER (PO / TOOL / MACHINE / MATERIAL / REASON):

📅 FROM DATE:

📅 TO DATE:

DEFECTIVE REJECT INCIDENT LOGS

PO NUMBER	MACHINE	TOOL ID	PART NUM	MATERIAL	REJECT QTY	REASON CODE